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KMM-1050D Automatic Vertical Laminating Machine

KMM-1050D is a new model which adopted both water-based and thermal film laminated widely used in posters, books, booklets, drawings, boxes, handbags and etc,.

Quantity:
  • KMM-1050D
  • UPG
  Application range
KMM-1050D  is a new model which adopted both water-based and thermal film laminat ed  widely used in posters, books, booklets, drawings, boxes, handbags and etc,.

Working Process
QQ截图20171121092828

   Features of Each Unit
 
1、 Feeding Unit
(1)  Feeding Unit ensures the Laminating process stability, time saving and increase productivity. It adopted high-quality pneumatic feeder to ensure high speed and stability.
(2)  The platen overrun protection for up and down
(3)  Pre-stacking mechanism, non-stop feeding.
(4)  The length of overlap can be adjusted easily and quickly on touch screen. Feeder limited on the maximum and minimum size of sheet.
 
2、 Overlap M echanism
Overlap adopted double servo structure, the precision will be increased 50% than single servo.
3、 Powder Removal  (Optional)
Two kinds of rolling brush and hot pressing of powder removal structure is more compact than Model KMM-1050C as well as more reliable of transmission. Conveying platform use a single conveyor belt to ensure the paper without shift under the process of Powder Removal.
 
4、 Laminating  Host
Host mainly composed of heating roller Φ320 and the pressure rubber roller Φ250 ;  hot pressing rol ler adopted temperature stability  of smart thermostats roller , the speed of heating is 50% faster than the traditional way  and it ensure temperature difference of h eating roller surface  is±1 .  I t can c omplete ly  elimina te  uneven surface temperature ,  oil spills and other issues  of t he traditional oil heating  system.  Rubber roller  adopted p ressing cylinder control .  T he pressure of left and right sides can be adjusted separately as required .  T otal pressure of roller a djustable up to 12T.
(1)The diameter of dry roller increase intoΦ 800  and f ilm drying process  increase doubling,  automatic temperature control  of front and back ovens e nsure  the drying effect  of  high-speed laminating .
(2)  P neumatic off-type open structure, easy to operate and daily maintenance .
(3)  Film e xchange  assisted with lifting trolley, which can operate by one person .
 
5、 Separator
Separator  can be equipped with  three knife system, Round rotary knife, p erforating  knife; For PET film can also be equipped with thermal knife.  if the customer buy the device which is not installed  thermal knife,  the demand of installed  can be satisfied  by paid upgrades  and give the  customers more humane choice .  Separator  removal the conveyor belt  in order to prevent b elt wear  or other issues
 
6、Stacker
(1) Adopted pneumatic jogger mechanism, to ensure the collection of paper neatly.
(2) Provided the sheet counter
(3) Sensor turns down and adjusts air pressure of output paper automatically.
(4) Automatic adopted the deceleration function of collection of paper at high speed.
 
7、S mart thermostats roller 
Adopted p articular roller  through electromagnetic effects  to make the surface of the metal elements of the collision heated ,  the temperature d irect ly  effect on  the surface of laminating paper and film;  Temperature probe is also on the roller surface, v arious parts of the electromagnetic will heating quickly to compensate for the loss of e nergy . Therefore it has direct heating and no need to physical  heating,  heating  t ransfer  as well as  e nergy loss  to achieve balanced complement of intelligent temperature effect (the p atent )
(1)  Setting temperature and compensating temperature automatically. The temperature is constantly and fast heating speed.
(2)  The surface of roller adopted segment heating and the middle temperature will be compensated. No temperature difference, processed smooth and high quality. it resolve the phenomenon effectively, which the middle temperature of paper is 10℃ lower than both sides during laminating process. The wider format of paper, the bigger temperature difference. At present, 1220mm width of paper laminating adopted water / oil heating system can not reach the effect of temperature compensation.
(3)  E nergy-saving 3-5 KW/h
(4)  No maintenance, no need to replace of water, oil.
(5)  Improve the processing speed of 10 to 15 meters effectively(the roller of ordinary water / oil due to temperature required to reduce the speed of operating.)

8、Thermal knife (optional) Introduction
8

(1) Features
Can cut PET and other specialty films smoothly.
Can cut two roll film.
Beautiful outward and compact structure no occupy many space
Strong stability and low failure
Fast speed and high efficiency
According to different products, there are three optional separation ways.
Select the top electrical configuration control system.
Simple to operate, easy to use
Thermal knife separator with compact structure, Max width is 1050mm (Maximum size can be customized to 1220mm). No feeding belt in order to eliminate the phenomena of belt breakage and aging.
Thermal knife heating power: 4kw and electric wire can be heated up to 500 ℃.
The advantage of thermal knife: Suitable for all films, especially for PET film, aluminized, etc. The characteristic is high speed and precision of separations, no tail film and success to next process without increase labor as well as suitable for grade laminating package.
R eflex structure. ( effect : to prevent paper bend )
S egmented  d ouble  pneumatic paper pressure wheels (effect: to prevent to paper wrinkle d)
I mported Switzerland high-precision laser probe .(  Accurately detect the positioning to ensure high precision of separating ).
Pneumatic p erforated  knife (effect:  Film surface Perforated )
Round knife(effect: overlap film notch )
E lectronically controlled  thermal knife (effect: overlap film thermal knife roll cutting )
M ain electrical control system ;  German Beckhoff servo motor, servo controller  and motion controller.
conveyor roller full grooving design  (effect : To ensure thin paper  conveying smoothly)
Optional: water-cooled rollers( effect : reduce the paper temperature  quickly to auxiliary  separating )
9、 CPU replac e PLC ,  For PLC only be set  the fixed program running  in different ways  in advance  but CPU can r eal-time computing ,  d ynamic control  with the motion controller  c an be adjusted automatically according to the equipment operation  so that the operating of machine will be more stable; Meanwhile the stored capacity  increase d several thousands times  and it can realize storage and retrieval  of  process plan to m inimize the dependence of operating person .
 
IV Technical Parameters
 
 
Model KMM-1050D
Max. sheet size 1050(W)×820(L)mm
Min. sheet size 390(W)×320(L)
Paper weight 100-450g/
Working speed Max Speed 80m/minThe machine speed depends on material, colors and size of printing product
Total power 75kw (different configuration, different power)
 
 
V  Product characteristics
1. Especially Spray cover makes the appearance more pleasant and elegant.
2. Feeding Unit adopted Feeder pneumatic feeding can guarantee stable and efficient feeding.
3. Device adopted servo-controlled overlap ensure more accurate and stable.
4. Feeding panels adopted imported stainless steel corrugated board.
5. Heating roller adopted electromagnetic heating system ensure uniform temperature and achieve high quality of laminating requirements.
6. Electrical adopted high safe of German Beckhoff centralized control system.
7. The auxiliary trolley of film exchange mechanism makes film exchanged easily and quickly, it can achieve a single person to operate independently.
8. Separating Unit equipped with thermal knife can satisfy the needs of a variety of Laminator Separating.
.9. Tension control system integrated in separating unit.
10. Whole machine adopted three to six servo motor controls which imported from Germany.

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