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LQ-AD-FS Full Servo Adult Diaper Machine

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  • LQ-AD-FS
  • UPG

1. Reasonable solid square steel frame, after processing, the thickness of panel is 30mm, framework is 50×50mm square steel, Panel with screws. Bed frame square steel is 150x150x10mm (according international standard), back transmission case widened to 1100mm, make it convenience to maintain. Square steel framing. Melter part of the behind the machine is equipped with a two layer working platform placed the melter.

2. Upper tissue or wet strength paper supply(or non woven)

1) Double air shaft cradle, servo decoiling by A&B shaft independently, constant drawing control

2) Splice the tissue in working speed, rejection automatically

3) Small cotton core web wheel width can be adjusted,1setmodel,big cotton core web wheel width can be adjusted,3 set model

3. The core coated

4. Cotton compression

5. Cotton grid compaction

6. Cut off the cotton, the tool rest is made of 45#steel.

1) Core cutter blade using alloy knife

2) Using inlaid alloy knife roller blade form

Cut off the cotton ,the tool rest is made of 45#steel.

3) Core cutter blade using alloy knife

4) Using inlaid alloy knife roller blade form

7. Three - dimensional cuffs(protects encircles)

1) Waterproof non-woven supply

l Double air swelling shaft, use servo motor (A/B shaft independent control, constant tension control.

l Splice the tissue with working speed, automatically waste picked out.

l Material splice head, tail material automatic rewind

l Alarm and stop running automatically when the tissue broke.

l When detect the splice of the tissue, machine automatically waste picked out.

l Raw material size: width 650mm, diameter≤800mm,roll diameter is 3 inches.

l Configure the secondary tension

2) Cut in half by motor-driven, it is an automatic 1 deviation correcting device (no.1) will be set before cut device, width is 700mm

3) After cutting each side equip one set automatic deviation correcting device (no.2or no.3), width is 350mm.

4) Leak cuff elastic

l Three elastics in each side, the drawing force is above 1:3.

l Coil elastic

l Active feeding, servo control, the elastic tightness can be set on the touch panel.

5) Fold the water-resistant non-woven fabrics, rubber composite device(double layer water-resistant non-woven fabrics)

6) Top sheet non-woven supply:

l Double air swelling shaft, use servomotor (A/B shaft independent control, constant tension control.

l Splice the tissue in working speed, automatically waste picked out.

l Material splice head, tail material automatic rewind

l Alarm and stop running automatically when the tissue broke.

l When detect the splice of the tissue, machine automatically waste picked out.

l Equip with automatic deviation correcting device(no.4),width is 250mm (Double electric eyes)

l Raw material size: width 230mm, diameter≤800mm,roll diameter is 3inches.

l Configure the secondary tension

7) Top sheet non-woven and water-resistant non-woven in each side these three piece composite, Pressing on both ends(adopt spray glue)device.(automatic deviation correcting device, double electric eye)

Non-woven supply

l Double air swelling shaft, use servo motor (A/B shaft independent control, constant tension control.

l Splice the tissue in working speed, automatically waste picked out.

l Alarm and stop running automatically when the tissue broke.

l When detect the splice of the tissue, machine automatically waste picked out.

l Equip with automatic deviation correcting device(no.5),width is 250mm 

8. waist elastic:(add between the fabric and back sheet)(add one set eight shape gear)

1) With waist elastic supply cut off and transfer equip.

9. Left and right waist tape device (between top Non-woven fabric sand complex back sheet.)

a). Double air swelling shaft, use servo motor (A/B shaft independent control, constant tension control.

b). Splice the tissue in working speed, automatically waste picked out.

c). waist tape combine by scrape glue on line

d). Raw material size: width 100mm, diameter≤600mm.

e). Short cut use scraping cut, alloy cutting blade 

f). Blade roll is use inlay alloy knife pad.

g). Adsorption transfer roller focus the blower to induced draft, Strengthen the suction 

h). Use glue device

10. Non-woven complex PE back sheet supply:

1) Composite non-woven supply

l Double air swelling shaft, use servo motor (A/B shaft independent control, constant tension control.

l Automatic alternate use, splice the tissue in working speed, automatically waste picked out.

l Alarm and stop running automatically when the tissue broke.

l Material splice head, tail material automatic rewind

l When detect the splice of the tissue, machine automatically waste picked out.

l Equip with automatic deviation correcting device no.6,width is 800mm

l Raw material size: width 800mm,diameter≤800mm,roll diameter is 3inches

l Configure the secondary tension

11. Frontal tape supply:(Material printed mark line,position cutting)

l Frontal tape conveyor controlled by passive unwinding

l Through the magic eye registration mark line, locate the cartoon picture

l Use scraping for short cut, alloy cutting blade

l Bottom roller inlay alloy knife pad form

l Online frictioning

l Passive raw material shelf unwinding, with standby material shelf

l Raw material size: Width 480mm,Diameter≤500mm,Roll core diameter 3 inch 

12. Leg elastic

l There are three elastics in each sides, The drawing force up to1:3 also can work

l Coil elastic

l Active feeding, servo control, the elastic tightness can be set on the touch panel 

13. The curved outer cutting device Curvature design we provide samples

1) Knife rest is 45#steel

2) Can adjust the center distance of knife shelf laterally

14. The edge material separation and collection waste device, scrap fan blades use straight leaf form, power5.5KW

15. Products three rounds of lamination I, by cylinder pressure

16. Product lengthways package, using the guide rod cladding 

17. Products rounds of lamination II, by cylinder pressure 

18. Product final cutting.

19. After twice of“Three-folding”unit fold, then output finished product 

20. One waste exit,Auto waste picked out.(Air-blowing)

21. Finished arrange delivery device used in the form of Hot Wheels ,with electric eye counting and  cylinder pick-chip functionality. Arranging the rack length is not less than 3m.

22. Drive System

1) Machine is running by servo drive, when change different sizes,just setting on the touch screen(Request 4sizea program independently controlled.)

2) The position of gluing controlled on the glue machine control box.

3) Timing belt, synchronous wheel, universal joint drive link

Machinery and wind way,gas way configuration features

1) Knife make in High-speed steel material ,curved cutting roller,S cutting roller

2) Accessories cover treat by nickel-plated

3) Key bearings import NSK Bearings

4) The vacuum in the production process, forming drum device, collecting dust and waste, is disposed centrally fan, suction fan

5) Air passage provided in the top of the device, made of iron pipe, reduce generation of static electricity, high pressure air supply unity, adjustable pressure

6) Air pipe located inside the drive when equipped with unified delivery by the concentration, connect the brach air pipe at the nearest access points.

Electrical Part Features

1. Detecting system

1) Raw material joint automatic detect and dischanrge

2) Sound-light alarm (or stop machine) for raw material cut off

3) Frontal tape location detect online

4) Detection photoelectric switch holder for easy adjustment

2. Drive control

1) Start function , single button sequence start , reduce grid impact

2) Production line control by servo drive, Change size just setting on the touch screen.

3) When the fan is off , the production line can not start work.

3. Uncoll and splice

1) Waterproof non-woven,Hydrophilic non-woven, ADL, PE film, left and right

waist tape using A / B shaft independently by servo motor, automatic disconnection

and splice material

2) Unwinding stable splicing, can automatic stitching also can be manually controlled stitching buttons

3) Stitching speed can be set on the operation screen

4) When stitching material diameter can be precisely regulated, conservation of raw materials

4. HMI: (Each model set a program, Changing size just switch on the touch screen.)

1) PCL installed in the middle of the equipment, Chinese interface

2) Raw material missing, connectors, splicing, fans trip etc. will display the text on-screen

3) Discharge position, discharge quantity and other related parameters can be adjusted on the screen

4) Production Speed (pieces / min), shift production, the amount of discharge sheets, cumulative capacity etc. are displayed

5. Safety devices:

1) Configure Security Framework

2) Front rational arrangement scram stop button

3) Arranged scram stop safety line behind

4) Equipped with multiple acceleration, deceleration, alarms device and equipped with automatic speed up, easy to operate

5) Equipped with the tool inlet separator and other safety devices

6) Electric wire with trunking be set on sides of back pass box, there are strong electric and weak electric 2 ways, wiring neat.

7) Weak voltage 24V

6. Spray glue and squeegee glue control&coordination:

1) Reasonable reserve position of glue, glue gun spray glue at 90 degrees, glue

hose perforate into the back-box from the top of the machine then vertically out of the panel.Glue hose in the transmission case can be fixed, not friction with accessories.

2)Cooperate with glue machine,automatically gluing,automatic stop when

stop machine,also can manual control.

3) Provide 0-10V DC signal tracking of glue machine.

4) The place of spray glue with LED lights. (Safe voltage: 12V)

5)The parts of the glue machine will be responsible of the glue machine company.


Product structure

1) . Big cotton core+small cotton core,

2) . Left and right waist tape,

3) .Front waist tape,

4) . upper paper tissue,

5) . under paper tissue,

6) . Waterproof non-woven,

7) .Hydrophilic non-woven ,

8) .PE bottom film,

9) . Leg elastic

10)  Anti-side leakage rubber,

11) ADL,12) Elastic waist

Cotton core construction

Pulp+SAP(double layer cotton core)

Three sizes

L,M,S

Design speed

300pcs/min(M size)

Produce speed

250-300 pcs/min

Production center distance

The distance from raw material center to the rack installation panel is 350mm

Raw material distribution

Absorption layer on the surface, composite non-woven under.  

Left and right waist tape complex is between Non-woven fabrics and back sheet.  

After elastic cover , waist elastic complex is between Non-woven fabrics and back sheet

Product gram weight deviation

± 5%

Finished product rate

≥ 97% ( waste products caused by glue machine,splice material and material joint excluding)

Working rate

≥ 85%

Installed capacity

≥280KW

Machine weight

about 60T

Electrical supply

380V ±5%、50HZ

Air supply

0.6-0.8Mpa(supply by customer)

Machine operation way

from right to left according to customer

Machine color

Machine color: cream or according to customer

 

Name

Brand

Original

Plc Control System

Mitsubishi(Q series)

Japan

Touch Screen

Mitsubishi

Japan

Machine-driven Servo Control

Mitsubishi(J4 series)

Japan

Arcuate Cutter Roller

三明谱若维

China

Automatic Web Guide

HC

China

Low-voltage Electrical

Schneider

France

Temperature Control Swift

Omron

Japan

Solid State Relay

Fotek

Taiwan

Bearing Ball

NSK

Japan

Timing Belt

Jaguar

China

Flat Belt

Habasit

Switzerland

Cylinder/Solenoid Valve

AIRTAC

Taiwan

 

tool box

1 set

outer-cutting knife

1 set

Timming belt,flat belt

5 pcs each

Electric principle diagram

1 copy

Layout of machine

1 copy

Main electric components specifications

1 copy