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Sanitary Napkin Machine

Reasonable and strong square steel frame: Panel is 20mm, fixed frame is rectangular tube, base frame is 100mm*100mm, rear driving cabin is widen for maintenance.
Quantity:
  • 1000
  • UPG

 
Machine standard configurations  Qty
  1.  
Quick-easy package sanitary pad machine 1 set
  1.  
Fluff type product 1 set  
  1.  
Ultra-thin type product 1 set  
  1.  
Control mode: frequency converter control   1 set  
  1.  
Treated roll pulp Crusher 1 set  
  1.  
Fan wires(within 5 meters) 1 set  
  1.  
Simple packaging machine 2 sets  
  1.  
Simple sealing machine 2 set  
  1.  
Spare parts with machine(see the list below) 1 set  
  1.  
Aggregate feeding device 1 set  
  1.  
Touchable screen 1 set  
  1.  
SAP feeding unit 1 set  
  1.  
Quick-easy package applying unit 1 set  
  1.  
Three-piece structure 1 set  
  1.  
Auto web guider 5 sets  
  1.  
Glue applicators(optional) Nordson USA 2 sets
  Glue applicators(optional) ITW USA: 2 sets
  Glue applicators(optional) G-HES  China: 2 sets
  1.  
The whole machine price shall include: Standard configuration+ glue applicator
  1.  
Delivery Period: 120 days after receiving advanced payment and confirming samples
1 Designed Speed 100M/min
  Stable speed 350-400Pcs/min
2
 
Qualified rate 98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error)
3 Production efficiency ≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity)
4 Capacity 80KW
5 Power Three phases four wires 380V/50Hz  (ground wire)
6 Wire 3x35mm2+1x16mm2+1x16mm2
7 Lowest pressure    ≥0.6mpa
8 Air compressor 1.3 m3/min
9 Total weight About 28 tons
10 Machine size 22×6×4.5M (L×W×H)
11 Working space 28×6M (L×W×H)
12 Machine color Metal beach yellow+ sky blue can be changed by order
13 Product size One size (according to order)
14 Containers 2×40HQ

 
Description Brand Origin
1 Low-voltage apparatus Schneider France
2 Sensors Banner USA
3 Web guider FIFE
BST
KSC
USA
Germany  
China
4 Touch screen Banner USA
5 PLC control system Mitsubishi
Siemens
AB     
Japan
Germany  
USA      
6 Cutter material D2
M7
T15
USA
USA
USA
7 Temperature control system Omron   
HB
Japan
China
8 Bearing HRB
NSK
SKF
China
Japan
Sweden
9 Timing belt Optibelt
Gates
Germany
USA      
10 Conveying belt Habsit
Nitta
Swaziland
Japan     
11 Pneumatic system Airtac
SMC
Taiwan
Japan     
 
Note: Blue color is for option.
1. Reasonable and strong square steel frame: Panel is 20mm, fixed frame is rectangular tube, base frame is 100mm*100mm, rear driving cabin is widen for maintenance.
2. Crusher System:

  • Horizontal fluff pulp rack,  Fluff pulp diameter≤1400mm
  • Crusher with horizontal direction fluff feeding adopts rack type and can crushfull treated fluff pulp, and the crushing fluff pulp width≤480mm, its motor power7.5KW. Fluff bursting strength≤1200kpa, crushing capacity is about 200kg/hour.
  • Fluff pulp feeding is of stepless drive.
3. Fluff forming system:
  • Fluff core is formed by aggregation unit. Fluff core width 70mm(by custom-made)
  • Fluff core forming fan power≥7.5KW, air pressure≥5000Pa
4. SAP Feeding System
  • Controlled by stepless drive.
  • SAP is mixed with fluff, continuous feeding with fixed amount.
5. Tissue supply , roll diameter φ800mm
  • Double material rack, passive unwinding
  • Material detection. Machine automatic alarm and stop when raw material broken up
  • Raw material joint detection and automatic rejection
6. Fluff core wrapped by tissue
  • Tissue folding unit
  • Fluff core flat compact roller 1 set, compacted by cylinder
7. Fluff core cutting device 1 set
8. Top sheet non-woven (perforated film) supply, roll diameter φ800mm

  • Double material rack, passive unwinding
  • Material detection. Machine automatic alarm and stop when raw material broke up
  • Raw material joint detection and automatic rejection
9. Absorbent paper adding unit, roll diameter φ800mm
  • Double material rack, passive unwinding
  • Material detection. Machine automatic alarm and stop when raw material broke up
10. Bottom film supply, roll diameterφ600mm
  • Double material rack, passive unwinding
  • Material detection. Machine automatic alarm and stop when raw material broke up
  • Raw material joint detection and automatic rejection
11. Top sheet, absorbent core and bottom film laminated by compaction.
12. Compact device
13. Guiding embossing device
14. Round sealing device
15. Central release paper device

  • Double material rack, passive unwinding
  • Material detection. Machine automatic alarm and stop when raw material broke up
  • Raw material joint detection and automatic rejection
16. Final shape cutter
17. Waist collection unit
18. Product 180 degree over turn
19. Wing release paper feeding unit

  • Double material rack, passive unwinding
  • Material detection. Machine automatic alarm and stop when raw material broken up
  • Raw material joint detection and automatic rejection
20. Product 90 degree transposition
21. Packing film supply

  • Double material rack, passive unwinding
  • Material detection. Machine automatic alarm and stop when raw material broke up
  • Raw material joint detection and automatic rejection
22. Second time wrapping
23. Quick-easy package exhaustion
24. Quick-easy tape feeding unit
25. Quick-easy package sealing and cutting unit
26. Product output from conveying platform
27.  Inferior products automatic rejection unit (by air)
28.  Driving system

  • Gear box+ universal shaft+ arc timing belt. Driving elements are installed at the bottom of main panel with high driving precision and low mechanical consumption.
  • All cutter racks are processed in CNC to guarantee the precision of blades and prolong their lifetime.
  • Cutter is driven by universal joint coupling transmission
  • Timing belts with higher load are widen
29. Wind, Air supply
  • Several sets of air pumps and negative pressure fan are equipped for vacuum, drum former, dust and wastage collection during production.
  • Wind supply is set on the top of machine, made by steel tube, reducing the static electricity, high pressure blower supplies air uniformly, pressure can be adjusted
  • Air tube is set on the top of machine, transported uniformly by galvanized pipe/PVC pipe, connect the nearest branch air pipe if necessary, well distributed.

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