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LQ-UPG LY300L Digital UV Printing and Labeller

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LQ-UPG LY300L Digital UV Printing and Labeller

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Our Advantages

Durable coding information: After UV ink is cured, a solid cross-linked network structure is formed, endowing it with excellent wear resistance, chemical resistance and weather resistance. The coding information is not prone to fading, falling off or being worn out. Even under conditions such as long-term exposure outdoors, in harsh industrial environments or frequent contact with chemical substances, it can still maintain good integrity and readability.

Fast coding speed: Thanks to the instant curing characteristic of UV ink, there is no need to wait for the ink to dry during the coding process, and continuous coding operations can be carried out. This greatly improves the coding speed, enables a large number of products to be coded within a short period of time, enhances production efficiency and meets the needs of large-scale production. It is especially suitable for assembly line operations with high requirements for production efficiency.

Instant curing for subsequent processing: After the coding, the ink cures rapidly, and the products can immediately undergo subsequent processing, packaging and other procedures without the need for additional drying time or space. This reduces the waiting time in the production process, further improves the efficiency of the entire production process, shortens the production cycle of products and speeds up the time to market.

Variable data coding: UV coding machines can easily achieve variable data coding, such as different production dates, batch numbers, serial numbers, QR codes and so on. The coding information of each product is unique, which increases the traceability and anti-counterfeiting properties of the products. Consumers can query the authenticity and relevant information of the products by scanning the QR code and other means, strengthening consumers' trust in the products.

Reduced maintenance cost: The structure of UV coding machines is relatively simple, and components such as LED curing lamps have a long service life, so the maintenance cost of the equipment is low. In addition, there is no need for plate making, which avoids material waste and cost increase caused by plate making errors. In the long run, it can save a large amount of costs for enterprises and improve production efficiency.

Model	UPG-LY300L
Material width	40-350mm
Max speed	60m/min
Power (KW)
Feeder mode	Baffle type
Feeder motor	Frequency conversion
Nozzle	Japanese Ricoh G5
Print width	54.1mm
Max Print speed	114m/min
Data management	Variable data printing
Print resolution	600dpi/800dpi/1000dpi/1100dpi/ 120 0dpi/1600dpi...
Paper pile height（mm）	200 mm
Positioning accuracy（mm）	≤±0.20
Ink type	LED curing UV ink
UV drying (KW)	1 KW
Colour	Black
Belt material	PU black high temperature resistant
Paper feeding and receiving methods	Air cylinder
Cylinder brand	Yadeke
Material collection	Fish-scale material receiving line
Control mode	PLC
PLC brand	Hexin
Drive methods	Servo motor
Motor brand	Hexin
Bearings	45# electroplating / 1JK
Machine weight (KG)	500KG
Machine dimension (mm³)	5000mm x 750mm x 800mm

Main Parameters

1. Hand-cranked baffle reverse wheel paging head (requiring smooth cranking and high precision).

2. Round bar deviation correction.

3. Double-sheet detection alarm and automatic shutdown.

4. Reserved gantry for plasma treatment station.

5. Light shield for acrylic curing lamp.

6. Equipped with two high-speed labeling heads.

7. Negative pressure adsorption (in the inkjet coding and labeling conveyor section).

8. Fish-scale receiving line.

9. 7-inch touch screen control (parameters of the paging head, production line and labeling head can be set).

10. Equipped with emergency stop button, power supply, one-button start function, negative pressure switch, plasma switch and curing lamp switch.

11. Including flattening devices such as pressure strips and pressure wheels.

Feeder part Automated Paging: It can automatically separate the stacked products or materials into individual pages without the need for manual paging, which significantly reduces labor costs and paging time, thus enhancing the overall production speed. Precise Positioning: It provides stable and accurate product positioning for the inkjet printer, ensuring the consistency and accuracy of the printing position. This avoids quality problems such as blurred or misaligned printing caused by unstable or shaking product positions, thereby improving the clarity and legibility of the printing. Uniform Conveyance: It is usually equipped with a conveyor belt or other conveying devices that operate at a uniform speed. This enables the products to pass through the inkjet printer at a uniform speed, ensuring that the printer can carry out the printing under stable conditions, which helps to improve the quality and effect of the printing.
Correction part Precise positioning: The deviation correction device can monitor and adjust the position of materials on the paging platform in real time, ensuring that the materials maintain an accurate position and posture when entering the coding area. It keeps the distance and angle between the nozzle of the coding machine and the surface of the materials consistent all the time, thereby improving the precision and consistency of coding and guaranteeing that the coding information on each product can be presented accurately. For example, in scenarios that require high-precision coding like the supervision codes on drug packaging boxes, the deviation correction function can keep the coding position error within a very small range.
Overlapping Detection Prevent coding errors: During the coding process, if there is a situation of double sheets, it will lead to inaccurate coding positions or overlapping and chaotic coding information. The double-sheet detection system can accurately identify whether the sheets are overlapped and avoid coding on the double-sheet materials. For example, in the coding operation of food packaging labels, accurate coding is crucial for product traceability and information communication. If the labels are double-sheeted and not detected, the coding may become chaotic, affecting the subsequent sales and quality control of the products.
Printing system Part Variable Droplet Technology: It adopts grayscale piezoelectric nozzles and supports variable droplet printing. The minimum droplet size is 7 picoliters and the maximum is 35 picoliters. It can achieve photo-level precision and is capable of clearly printing fonts as small as 2 points. The maximum resolution can reach 1200dpi×600 or 1200×1200 with 12 pass printing. It performs excellently in printing fine images and texts and can meet the requirements of scenarios with high demands for coding precision, such as the coding of electronic components, drug packaging and other products. High Printing Times: The designed printing times for each nozzle can reach 100 billion times, which reflects its durability and reliability. Even under the condition of frequent use, it can maintain stable performance for a long time and reduce the problem of the decline in coding quality caused by nozzle aging. Long Design Life: The Ricoh G5 printhead has a relatively long designed service life. If properly maintained, its industrial-grade nozzles can be used for 3 to 5 years. Compared with some other printheads, it greatly reduces the frequency and cost of replacing printheads, saves the costs of equipment maintenance and replacement for enterprises, and improves the overall economy of production equipment.
UV Curing Part High bonding strength: After UV-curing glue is cured, the polymer network structure formed has a relatively high bonding strength and can firmly bond various materials, including metals, plastics, glass and so on. It plays an important role in the bonding applications in fields such as electronics, optics and machinery, such as the bonding between mobile phone screens and frames, and the fixation of optical lenses. Good wear resistance and chemical resistance: After being UV-cured, the coatings or inks have a more compact molecular structure and form a solid cross-linked network, which endows them with excellent wear resistance and chemical resistance. They can resist scratches, abrasions and the erosion of various chemical substances in daily life, thereby improving the service life and quality stability of products. For example, on products that are exposed to the external environment for a long time, such as auto parts and outdoor billboards, the UV-cured coatings can maintain a good appearance and performance.
Collection Ordered material collection: In the coding pipeline, the fish - scale material collecting line can collect the products that have undergone coding treatment in a certain order and spacing. Through its special structural design, it makes the products arranged like fish scales, avoiding confusion and collision during the material collection process. For example, for some small, regularly - shaped products such as medicine boxes and cosmetic boxes, the fish - scale material collecting line can ensure that they are neatly arranged on the collecting line, facilitating subsequent packaging and handling. Buffering and protection: The fish - scale material collecting line plays a buffering role. The products after coding are transported at a certain speed from the coding station, and the fish - scale material collecting line can slow down the transport speed of the products to prevent them from being squeezed or damaged due to excessive speed. This is particularly important for some fragile or easily - scratched products. For example, after glass products and plastic products are coded, they can safely enter the collection area through the buffering of the fish - scale material collecting line.
Electrical control Touch screen PLC digital communication control, no need manual adjust with feeder, transport and stacker, makes operation easy and convenient. l Delta servo motor, which ensures high-speed, shock-absorbing and stable operation.
Automatic labeling machine High Degree of Automation: The automatic labeling machine adopts advanced automation control systems and mechanical structures, and is capable of automatically completing a series of operations such as picking up, placing and pasting labels without the need for manual intervention. It significantly reduces the labor intensity of workers, cuts down labor costs, and at the same time improves the automation level and production efficiency of the production process. Adaptability to Diverse Products: By means of adjusting parameters and replacing some parts, it can meet the labeling requirements of products with different shapes, sizes and materials. Whether it's products in round, square, cylindrical shapes or packages made of different materials like plastic, glass, metal, etc., the automatic labeling machine can complete the labeling tasks relatively well, thus increasing the applicability and flexibility of the coding and marking assembly line.

Technical Requirements

1. The discharge interval of the paging machine is uniform, without double sheets or material jamming, and the paper runs smoothly.

2. It can operate stably at a speed ranging from 0 to 60 m/min.

3. The materials are neatly stacked during receiving, and the width of the baffle can be adjusted. 4. The size of the products that can be divided ranges from 40 to 350 mm.

5. The suction air volume can be adjusted independently. 6.When laminating paper is paged, the film will not curl.

7. It can divide paper cards and PVC cards.

Appearance Process

1. Sheet metal spraying process of the paging machine.

2. Two-color spraying: The upper inclined sealing plate is silver-gray with a matte frosted effect, and the lower surrounding door panel sealing plates are white with a matte frosted effect.

3. Anodizing treatment for aluminum alloy machined parts, with chamfering and burr removal.