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LQ-GENERAL-106FC
UPG
●Longitudinal and lateral foil stamping devices are equipped which make foil stamping process more reasonable.
● The longitudinal foil-delivering unit can be pulled out when you install the foil, convenient for operation.
● Foil-stringing device by hand is used which improves the efficiency of work.
● The registration of foil stamping steel plate adopts side-press registering structure, which improves the accuracy of repeat registration.
● Pneumatic plate-locking device is equipped which improves the level of automation.
● The main driving chain adopts big-pitch chains, which reduces the inertia of running, improves stability of precision; Force moment controller is used which improves the coefficient of safety.
● The front-and-back registration of gripper bars adjustable device, convenient to adjust the precision of front lay.
● The front lay adopts numerical control from former adjustment by hand, convenient and audio-visual.
● Cooling device for lubricating oil is added which reduces the wear of parts when they are heated, ensures the constant pressure of diecutting and foil stamping.
● Cooling device for electrical box is added which improves the life
of electrical parts.
●Safety system
The machine with four degree safety class, equipped with protection modules and SIEMENS PLC has got CE certificate of high-speed and stable performance.
●Electrical unit
Imported electronic elements and panels with humanization control layout to ensure easy operation. Equipped constant temperature devices to ensure reliable working and prolong service life. A color screen with 5.7 inch area newly added in delivery unit for more reliable and visualized operation.
●Feeding unit
Parallel move mechanism adopted ensures more reliable and steadier paper transfer at high speed. Feeder with collision-prevention device. Adopt high-speed feeder with adjustable strong type suckers to guarantee stable and smooth paper feeding. Newly added ventilated function guarantees reliable high-speed paper transfer.
●Movable Platform
Unique cast structure and specific working process ensure evenness and flatness and pressure-regulating time. Oil cooling system ensures constant pressure. Improved servo motor and ball screw pressure regulating system ensures convenient and efficient pressure regulating. Pressure-regulating can be achieved only by entering value.
●Pneumatic clutch
Imported components to lower noise and pneumatic impact for stable and safe running.
●Front Lay
The front lay can be individually adjusted by four site for different paper processing requirement. Unique electrically pressure-regulating device realizes plate regulating in delivery unit, ensuring convenient and efficient front lay regulating. Values visually displayed on man-machine interface.
●Delivering unit
Add foot-pressing preventer for further safety. Unique deceleration hairbrush ensures paper stopping stably. Tension device for drive chain of gripper bar prolongs the gripper bar’s service life. Pneumatic sampling device for convenient sampling at any time with the machine running. Automatic auxiliary delivery device newly added for more convenient operation.
●Feeding unit
Broadened paper feeding tape matching with negative-pressure feeding to make feeding steadier; Drive chain adopted in feeding unit to ensure stable run and reliable paper feeding; Gas spring for easy and convenient operation; Adjustable reduction unit for paper to front lay, helps to thinner paper positioning at high speed. Side lay with dual purpose for side positioning can be easily switched.
●Foil stamping unit
Worm shaft, worm wheel and crankshaft with unique working process greatly improve the service life of core components. Pneumatic platelocking for convenient operation. Single gripper bar can be fine adjusted to achieve processing requirement. The honeycomb plate also adopts high heatproof material through a specific working process with optimized hole-layout, convenient for the installation of foil-stamping block.
●Foil-sending and rewinding system
Three longitudinal and two lateral foil stamping shafts are equipped to meet the demand for different products. Its 12 heating zones can be controlled separately. Longitudinal hairbrush foil-rewinding and tension system for steadier foil rewinding. The longitudinal foil-stringing unit can be pulled out when you install the foil, convenient for operation. Foil-step is controlled by motion controller adopting optimized accelerating and decelerating curves, for more steady and accurate foil-controlling.
●Gripper bar chain
Synchronous belt adopted for steadier drive; Torsion controller equipped to make gripper bar run safely; The gripper bar of special structure and material to guarantee low moment of inertia and impact; Ten grippers structure to ensure stronger gripper force and working accuracy at high speed; Adopt optimized motion trail and improved motion curve to ensure stable and accurate running of gripper bars. Imported chain to prolong service life.
●Longitudinal and lateral foil stamping devices are equipped which make foil stamping process more reasonable.
● The longitudinal foil-delivering unit can be pulled out when you install the foil, convenient for operation.
● Foil-stringing device by hand is used which improves the efficiency of work.
● The registration of foil stamping steel plate adopts side-press registering structure, which improves the accuracy of repeat registration.
● Pneumatic plate-locking device is equipped which improves the level of automation.
● The main driving chain adopts big-pitch chains, which reduces the inertia of running, improves stability of precision; Force moment controller is used which improves the coefficient of safety.
● The front-and-back registration of gripper bars adjustable device, convenient to adjust the precision of front lay.
● The front lay adopts numerical control from former adjustment by hand, convenient and audio-visual.
● Cooling device for lubricating oil is added which reduces the wear of parts when they are heated, ensures the constant pressure of diecutting and foil stamping.
● Cooling device for electrical box is added which improves the life
of electrical parts.
●Safety system
The machine with four degree safety class, equipped with protection modules and SIEMENS PLC has got CE certificate of high-speed and stable performance.
●Electrical unit
Imported electronic elements and panels with humanization control layout to ensure easy operation. Equipped constant temperature devices to ensure reliable working and prolong service life. A color screen with 5.7 inch area newly added in delivery unit for more reliable and visualized operation.
●Feeding unit
Parallel move mechanism adopted ensures more reliable and steadier paper transfer at high speed. Feeder with collision-prevention device. Adopt high-speed feeder with adjustable strong type suckers to guarantee stable and smooth paper feeding. Newly added ventilated function guarantees reliable high-speed paper transfer.
●Movable Platform
Unique cast structure and specific working process ensure evenness and flatness and pressure-regulating time. Oil cooling system ensures constant pressure. Improved servo motor and ball screw pressure regulating system ensures convenient and efficient pressure regulating. Pressure-regulating can be achieved only by entering value.
●Pneumatic clutch
Imported components to lower noise and pneumatic impact for stable and safe running.
●Front Lay
The front lay can be individually adjusted by four site for different paper processing requirement. Unique electrically pressure-regulating device realizes plate regulating in delivery unit, ensuring convenient and efficient front lay regulating. Values visually displayed on man-machine interface.
●Delivering unit
Add foot-pressing preventer for further safety. Unique deceleration hairbrush ensures paper stopping stably. Tension device for drive chain of gripper bar prolongs the gripper bar’s service life. Pneumatic sampling device for convenient sampling at any time with the machine running. Automatic auxiliary delivery device newly added for more convenient operation.
●Feeding unit
Broadened paper feeding tape matching with negative-pressure feeding to make feeding steadier; Drive chain adopted in feeding unit to ensure stable run and reliable paper feeding; Gas spring for easy and convenient operation; Adjustable reduction unit for paper to front lay, helps to thinner paper positioning at high speed. Side lay with dual purpose for side positioning can be easily switched.
●Foil stamping unit
Worm shaft, worm wheel and crankshaft with unique working process greatly improve the service life of core components. Pneumatic platelocking for convenient operation. Single gripper bar can be fine adjusted to achieve processing requirement. The honeycomb plate also adopts high heatproof material through a specific working process with optimized hole-layout, convenient for the installation of foil-stamping block.
●Foil-sending and rewinding system
Three longitudinal and two lateral foil stamping shafts are equipped to meet the demand for different products. Its 12 heating zones can be controlled separately. Longitudinal hairbrush foil-rewinding and tension system for steadier foil rewinding. The longitudinal foil-stringing unit can be pulled out when you install the foil, convenient for operation. Foil-step is controlled by motion controller adopting optimized accelerating and decelerating curves, for more steady and accurate foil-controlling.
●Gripper bar chain
Synchronous belt adopted for steadier drive; Torsion controller equipped to make gripper bar run safely; The gripper bar of special structure and material to guarantee low moment of inertia and impact; Ten grippers structure to ensure stronger gripper force and working accuracy at high speed; Adopt optimized motion trail and improved motion curve to ensure stable and accurate running of gripper bars. Imported chain to prolong service life.
Model | GENERAL 106 | GENERAL 106E | GENERAL 106FC |
Max. Paper Size (mm) | 1060*760 | 1060*760 | 1060*760 |
Max. Die-cutting Size (mm) | 1050*750 | 1050*750 | 1050*750 |
Min. Paper Size (mm) | 400*360 | 400*360 | 400*360 |
Gripper Margin (mm) | 13±4 | 13±4 | 13±4 |
Paper Thickness | 80-2000g Corrugated Paper≤4mm | 80-2000g Corrugated Paper≤4mm | 80-2000g Corrugated Paper≤4mm |
Die-cutting Precision (mm) | ≤±0.1 | ≤±0.1 | ≤±0.1 |
Max. Working Pressure (T) | 250 | 250 | 250 |
Max. Die-cutting Speed s/h① | 7500 | 7500 | 7500 |
Max Foil-stamping Speed s/h① | × | × | 6500 |
Max. Stripping Speed s/h① | × | 6500 | × |
Max. Feeding Pile mm | 1400 | 1400 | 1400 |
Max. Delivery Pile mm | 1350 | 1350 | 1350 |
Main Motor Power kw | 11 | 11 | 11 |
Machine Weight ( t ) | 14 | 17 | 18 |
Total Power | 16.95KW | 25KW | 46.5KW |
Quantity of Aluminum Foil Shaft | × | × | Longitudinal: 3 pcs Lateral: 2 pcs |
Max. Foil-Stamping Size | × | × | Longitudinal:1020*750MM Lateral:1060*580MM |
Stamping Plate Temperature | × | × | 0℃-190℃ |
Max. Foil Diameter | × | × | Φ195MM/3" Φ100MM/1" |
Quantity of Heating Area | × | × | 12 |
Longitudinal Foil Rewinding System | × | × | ● |
High Speed Feeder | ● | ● | ● |
Non-stop Feeding System | ● | ● | ● |
Non-stop Delivery System | ● | ● | ● |
High Performance Single Point Clutch | ● | ● | ● |
Wider Conveyor Belt | ○ | ○ | ○ |
Imported Torque Limiter | ● | ● | ● |
Imported Worm and Gear | ● | ● | ● |
ine Tuning System for Paper Feeding | ● | ● | ● |
Pneumatic Plate Locking Device | ● | ● | ● |
Main Gripper Bar Chain with Belt Transmission System | ● | ● | ● |
Each Gripper Bar with Precision Trimming System | ● | ● | ● |
Special Customized Widening Gripper Bar Chain | × | × | × |
7mm Steel Plate | ● | ● | ● |
5mm Steel Plate | × | × | × |
Electric Pressure Regulating System | ● | ● | ● |
Steel Plate Longitudinal and Lateral Micro-Adjusting System | × | × | × |
Electric Front Lay Adjustment System | ● | ● | ● |
Optical Fiber Front Lay Detection System | ● | ● | ● |
Optical Fiber Side Lay Detection System | ● | ● | ● |
CE Standard | ● | ● | ● |
Automatic Intermittent Centralized Lubrication System | × | ● | ● |
Pre-Loader Device | ● | ● | ● |
Gantry Type Pre-Loader Device | ○ | ○ | ○ |
Paper Electrostatic Elimination Device | ○ | ○ | ○ |
Double Interface | ● | ● | ● |
Pneumatic Sampling Device | ● | ● | ● |
Ultrasonic Double Sheet Detection Device | ○ | ○ | ○ |
Side Blowing Device for Paper Pile | ● | ● | ● |
Blow Fan for Paper Delivery | ● | ● | ● |
Pneumatic Clutch | ● | ● | ● |
Secondary Waste Stripping Device | × | × | × |
Model | GENERAL 106 | GENERAL 106E | GENERAL 106FC |
Max. Paper Size (mm) | 1060*760 | 1060*760 | 1060*760 |
Max. Die-cutting Size (mm) | 1050*750 | 1050*750 | 1050*750 |
Min. Paper Size (mm) | 400*360 | 400*360 | 400*360 |
Gripper Margin (mm) | 13±4 | 13±4 | 13±4 |
Paper Thickness | 80-2000g Corrugated Paper≤4mm | 80-2000g Corrugated Paper≤4mm | 80-2000g Corrugated Paper≤4mm |
Die-cutting Precision (mm) | ≤±0.1 | ≤±0.1 | ≤±0.1 |
Max. Working Pressure (T) | 250 | 250 | 250 |
Max. Die-cutting Speed s/h① | 7500 | 7500 | 7500 |
Max Foil-stamping Speed s/h① | × | × | 6500 |
Max. Stripping Speed s/h① | × | 6500 | × |
Max. Feeding Pile mm | 1400 | 1400 | 1400 |
Max. Delivery Pile mm | 1350 | 1350 | 1350 |
Main Motor Power kw | 11 | 11 | 11 |
Machine Weight ( t ) | 14 | 17 | 18 |
Total Power | 16.95KW | 25KW | 46.5KW |
Quantity of Aluminum Foil Shaft | × | × | Longitudinal: 3 pcs Lateral: 2 pcs |
Max. Foil-Stamping Size | × | × | Longitudinal:1020*750MM Lateral:1060*580MM |
Stamping Plate Temperature | × | × | 0℃-190℃ |
Max. Foil Diameter | × | × | Φ195MM/3" Φ100MM/1" |
Quantity of Heating Area | × | × | 12 |
Longitudinal Foil Rewinding System | × | × | ● |
High Speed Feeder | ● | ● | ● |
Non-stop Feeding System | ● | ● | ● |
Non-stop Delivery System | ● | ● | ● |
High Performance Single Point Clutch | ● | ● | ● |
Wider Conveyor Belt | ○ | ○ | ○ |
Imported Torque Limiter | ● | ● | ● |
Imported Worm and Gear | ● | ● | ● |
ine Tuning System for Paper Feeding | ● | ● | ● |
Pneumatic Plate Locking Device | ● | ● | ● |
Main Gripper Bar Chain with Belt Transmission System | ● | ● | ● |
Each Gripper Bar with Precision Trimming System | ● | ● | ● |
Special Customized Widening Gripper Bar Chain | × | × | × |
7mm Steel Plate | ● | ● | ● |
5mm Steel Plate | × | × | × |
Electric Pressure Regulating System | ● | ● | ● |
Steel Plate Longitudinal and Lateral Micro-Adjusting System | × | × | × |
Electric Front Lay Adjustment System | ● | ● | ● |
Optical Fiber Front Lay Detection System | ● | ● | ● |
Optical Fiber Side Lay Detection System | ● | ● | ● |
CE Standard | ● | ● | ● |
Automatic Intermittent Centralized Lubrication System | × | ● | ● |
Pre-Loader Device | ● | ● | ● |
Gantry Type Pre-Loader Device | ○ | ○ | ○ |
Paper Electrostatic Elimination Device | ○ | ○ | ○ |
Double Interface | ● | ● | ● |
Pneumatic Sampling Device | ● | ● | ● |
Ultrasonic Double Sheet Detection Device | ○ | ○ | ○ |
Side Blowing Device for Paper Pile | ● | ● | ● |
Blow Fan for Paper Delivery | ● | ● | ● |
Pneumatic Clutch | ● | ● | ● |
Secondary Waste Stripping Device | × | × | × |