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LQ-GENERAL-106FC Automatic Foil-Stamping And Die-cutting Machine

GENERAL-106 Automatic and Die-cutting Machine is mainly used for the die-cutting, creasing, foil stamping, cold and hot embossing of cigarette box, drug box, wine box and label in the packing and decorating industries. This kind of machine is a new generation of foil stamping series on the basis of TYM1020-H, it's incorporated with fully automatic feeding, diecutting, stamping, delivering foil, delivering sheet, up-press, down-press, leap step, counting, heating, pre-heating, obstacle indicating, checking and measuring. It has the features of easy operating, reliablity, high speed, press and precision.

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●Longitudinal and lateral foil stamping devices are equipped which make foil stamping process more reasonable.

● The longitudinal foil-delivering unit can be pulled out when you install the foil, convenient for operation.

● Foil-stringing device by hand is used which improves the efficiency of work.

● The registration of foil stamping steel plate adopts side-press registering structure, which improves the accuracy of repeat registration.

● Pneumatic plate-locking device is equipped which improves the level of automation.

● The main driving chain adopts big-pitch chains, which reduces the inertia of running, improves stability of precision; Force moment controller is used which improves the coefficient of safety.

● The front-and-back registration of gripper bars adjustable device, convenient to adjust the precision of front lay.

● The front lay adopts numerical control from former adjustment by hand, convenient and audio-visual.

● Cooling device for lubricating oil is added which reduces the wear of parts when they are heated, ensures the constant pressure of diecutting and foil stamping.

● Cooling device for electrical box is added which improves the life

of electrical parts.

protection modules and SIEMENS PLC

●Safety system

The machine with four degree safety class, equipped with protection modules and SIEMENS PLC has got CE certificate of high-speed and stable performance.

electronic elements and panels

●Electrical unit

Imported electronic elements and panels with humanization control layout to ensure easy operation. Equipped constant temperature devices to ensure reliable working and prolong service life. A color screen with 5.7 inch area newly added in delivery unit for more reliable and visualized operation.

Feeding unit

●Feeding unit

Parallel move mechanism adopted ensures more reliable and steadier paper transfer at high speed. Feeder with collision-prevention device. Adopt high-speed feeder with adjustable strong type suckers to guarantee stable and smooth paper feeding. Newly added ventilated function guarantees reliable high-speed paper transfer.

Movable Platform

●Movable Platform

Unique cast structure and specific working process ensure evenness and flatness and pressure-regulating time. Oil cooling system ensures constant pressure. Improved servo motor and ball screw pressure regulating system ensures convenient and efficient pressure regulating. Pressure-regulating can be achieved only by entering value.

Pneumatic clutch

●Pneumatic clutch

Imported components to lower noise and pneumatic impact for stable and safe running.

Front Lay

●Front Lay

The front lay can be individually adjusted by four site for different paper processing requirement. Unique electrically pressure-regulating device realizes plate regulating in delivery unit, ensuring convenient and efficient front lay regulating. Values visually displayed on man-machine interface.

Delivering unit

●Delivering unit

Add foot-pressing preventer for further safety. Unique deceleration hairbrush ensures paper stopping stably. Tension device for drive chain of gripper bar prolongs the gripper bar’s service life. Pneumatic sampling device for convenient sampling at any time with the machine running. Automatic auxiliary delivery device newly added for more convenient operation.

Feeding unit

●Feeding unit

Broadened paper feeding tape matching with negative-pressure feeding to make feeding steadier; Drive chain adopted in feeding unit to ensure stable run and reliable paper feeding; Gas spring for easy and convenient operation; Adjustable reduction unit for paper to front lay, helps to thinner paper positioning at high speed. Side lay with dual purpose for side positioning can be easily switched.

Foil stamping unit

●Foil stamping unit

Worm shaft, worm wheel and crankshaft with unique working process greatly improve the service life of core components. Pneumatic platelocking for convenient operation. Single gripper bar can be fine adjusted to achieve processing requirement. The honeycomb plate also adopts high heatproof material through a specific working process with optimized hole-layout, convenient for the installation of foil-stamping block.

Foil-sending and rewinding system

●Foil-sending and rewinding system

Three longitudinal and two lateral foil stamping shafts are equipped to meet the demand for different products. Its 12 heating zones can be controlled separately. Longitudinal hairbrush foil-rewinding and tension system for steadier foil rewinding. The longitudinal foil-stringing unit can be pulled out when you install the foil, convenient for operation. Foil-step is controlled by motion controller adopting optimized accelerating and decelerating curves, for more steady and accurate foil-controlling.

Gripper bar chain

●Gripper bar chain

Synchronous belt adopted for steadier drive; Torsion controller equipped to make gripper bar run safely; The gripper bar of special structure and material to guarantee low moment of inertia and impact; Ten grippers structure to ensure stronger gripper force and working accuracy at high speed; Adopt optimized motion trail and improved motion curve to ensure stable and accurate running of gripper bars. Imported chain to prolong service life.

Max. Paper Size (mm)1060*7601060*7601060*760
Max. Die-cutting Size (mm)1050*7501050*7501050*750
Min. Paper Size (mm)400*360400*360400*360
Gripper Margin (mm)13±413±413±4
Paper Thickness80-2000g
Corrugated Paper≤4mm
Corrugated Paper≤4mm
Corrugated Paper≤4mm
Die-cutting Precision (mm)≤±0.1≤±0.1≤±0.1
Max. Working Pressure (T)250250250
Max. Die-cutting Speed s/h①750075007500
Max Foil-stamping Speed s/h①××6500
Max. Stripping Speed s/h①×6500×
Max. Feeding Pile mm140014001400
Max. Delivery Pile mm135013501350
Main Motor Power kw111111
Machine Weight ( t )141718
Total Power16.95KW25KW46.5KW
Quantity of Aluminum Foil Shaft××Longitudinal: 3 pcs
Lateral: 2 pcs
Max. Foil-Stamping Size××Longitudinal:1020*750MM
Stamping Plate Temperature××0℃-190℃
Max. Foil Diameter××Φ195MM/3"
Quantity of Heating Area××12
Longitudinal Foil Rewinding System××
High Speed Feeder
Non-stop Feeding System
Non-stop Delivery System
High Performance Single Point Clutch
Wider Conveyor Belt
Imported Torque Limiter
Imported Worm and Gear
ine Tuning System for Paper Feeding
Pneumatic Plate Locking Device
Main Gripper Bar Chain with Belt Transmission System
Each Gripper Bar with Precision Trimming System
Special Customized Widening Gripper Bar Chain×××
7mm Steel Plate
5mm Steel Plate×××
Electric Pressure Regulating System
Steel Plate Longitudinal and Lateral Micro-Adjusting System×××
Electric Front Lay Adjustment System
Optical Fiber Front Lay Detection System
Optical Fiber Side Lay Detection System
CE Standard
Automatic Intermittent Centralized Lubrication System×
Pre-Loader Device
Gantry Type Pre-Loader Device
Paper Electrostatic Elimination Device
Double Interface
Pneumatic Sampling Device
Ultrasonic Double Sheet Detection Device
Side Blowing Device for Paper Pile
Blow Fan for Paper Delivery
Pneumatic Clutch
Secondary Waste Stripping Device×××

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